MDV Medical
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The Apple Juice Plant Sterilization, Clarification & Concentration Equipment is an integrated high-efficiency processing system designed for fruit juice deep processing. It integrates three core functions: impurity removal, sterilization, and concentration. Based on advanced membrane separation technology and low-temperature concentration technology, the system solves industry pain points such as juice turbidity, short shelf life, nutrient loss, and high transportation costs.
The system adopts a "membrane separation + low-temperature concentration" combined process, realizing seamless connection of clarification, sterilization, and concentration without chemical additives.
Fresh fruit juice is filtered through a 5-10μm precision pre-filter to remove large-particle impurities, protecting subsequent membrane elements from clogging.
Ultrafiltration (UF) Membrane Clarification: Equipped with membranes with a molecular weight cut-off of 10,000–50,000 Da. Under low pressure and room temperature, colloids and fine pulp particles are retained, while nutrients pass through.
Membrane Sterilization: Achieves microbial removal synchronously. Bacteria, yeasts, and molds are completely intercepted with a sterilization rate of ≥99.99%, avoiding thermal damage to the flavor.
Nanofiltration (NF) Pre-Concentration: The juice is pre-concentrated from 10%–15% to 25%–30% soluble solids by selectively retaining sugars and flavor compounds.
Vacuum Low-Temperature Final Concentration: Further concentration occurs at 40–60℃ to reach 65%–70% soluble solids. This combined method reduces energy consumption by 30%–50% compared to traditional heating.
| Component Unit | Core Equipment | Function |
|---|---|---|
| Pretreatment Unit | 5-10μm precision filter, buffer tank, feed pump | Remove large particles, stabilize feed flow |
| Clarification & Sterilization | UF/MF membrane module (PVDF/PES), circulation pump | High-precision impurity removal and sterile filtration |
| Concentration Unit | NF membrane module, vacuum low-temperature concentrator | Retain active ingredients and improve efficiency |
| Control Unit | PLC automatic control system, online monitors | Automate process parameters and ensure stability |
| Cleaning Unit | CIP online cleaning system, reagent tanks | Prevent fouling and extend membrane service life |
| Parameter Category | Specification Range |
|---|---|
| Processing Capacity | 50–10,000 Kg/h |
| Clarification Membrane Type | UF/MF membrane (pore size: 0.1–1 μm) |
| Concentration Membrane Type | NF membrane (0.8–1.5 MPa) |
| Vacuum Concentration Temperature | 40–60℃ |
| Final Soluble Solid Content | 65%–70°Bx (customizable) |
| Sterilization Rate | ≥99.99% |
| Contact Material | 304/316L stainless steel, food-grade PVDF |
| Control System | PLC automatic control + touch screen |
Fresh Fruit Juice: Clarification of orange, apple, and pear juice for high-quality NFC products.
Tropical Fruit: Concentration of mango, dragon fruit, and passion fruit while retaining unique flavors.
Functional Drinks: Concentration of wolfberry and blueberry juice to enrich active ingredients like anthocyanins.
Beverage Bases: Production of high-concentration juice for bottled drinks, fruit wines, and powders.
With 20+ years of experience in specialized system manufacturing, we are a certified (ISO 9001, ISO 14001, ISO 18001) original equipment manufacturer specializing in water treatment and liquid processing solutions. We offer customized package designs using AutoCAD and SolidWorks engineering, and comprehensive after-sales services including on-site inspections and system upgrades.
